Warehouse solutions Racking and Shelving Mobile Pallet Racking (MovoRack)

Mobile Racking

MovoRack

MovoRack Mobile Racking is a dynamic, high-density compact storage system, offering total flexibility with direct access to each pallet or commodity, while significantly boosting warehouse capacity.

Product Information

Mobile Storage: Introducing how we can Increase your Warehouse Efficiency and Optimise Space!

Mobile Racking is a high-density storage solution that significantly increases storage capacity while maintaining direct and 100% accessibility to each pallet. These specialised racks are mounted on motorised mobile bases that move the racks laterally along rails, eliminating unnecessary aisles and creating space for more pallet positions.

LSE’s MovoRack mobile storage racks optimise warehouse volume, normally occupied by the working aisles between racks, by compacting or separating the racking units in a completely controlled way. At any time, only the working aisle required is opened, ensuring efficient use of space and easy pallet access.

Also known as MOVO or Movirack, it’s a dynamic, compact storage solution that offers total flexibility and is suitable for every type of palletised goods and commodity where access to any SKU at any time is essential. By condensing the racking, and eliminating aisles, the system creates extra space and maximises the storage area.

These laterally moveable racking runs are controlled by radio remote control or at the press of a button. When the racking opens, an aisle is created for a forklift truck or automated guided vehicle (AGV), to enter and deposit or retrieve a pallet, and manual picking is also made possible.

Advantages of Mobile Racking

LSE’s Mobile Racking Systems (MovoRack), also known as MOVO, and Movirack, provides a compact, dynamic, and high-density storage solution that helps warehouses save space, reduce costs, and improve efficiency. Designed for cold storage, logistics centres, manufacturing, and general warehousing, mobile racks are built for long-term performance and flexibility.

Increased Storage Capacity
Movable storage racks can provide 80% to 120% more ... continue reading

Movable storage racks can provide 80% to 120% more pallet positions on the same footprint compared to CPR, with height capabilities exceeding 16m, and each mobile base able to move over 1550 tonnes — all while ensuring optimal use of available floor space

Direct Access, Selectivity & Accessibility
Unlike any semi-automated high-density system, mobile ... continue reading

Unlike any semi-automated high-density system, mobile pallet racking allows 100% direct access to every pallet position, at any time, ensuring selectivity for efficient storage, smooth order picking and perfect stock rotation

Space & Land Optimisation
Save up to 50% of floor space and gain over 50% more ... continue reading

Save up to 50% of floor space and gain over 50% more operating area compared to Conventional Pallet Racking (CPR), minimising your warehouse footprint while maximising storage efficiency. Streamline operations by reducing the footprint of the storage area, improving accessibility to goods without sacrificing storage capacity, releasing additional capacity without extending your building, and consolidating multiple storage areas into one optimised warehouse space. LSE’s MovoRack racking can be built up to 16 metres high, making full use of vertical space to store more without expanding your footprint, while LSE’s MovoRack trolleys of up to 90 metres in length enable large-scale storage with consistent strength, safety, and smooth operation.

Cold Storage & Energy Savings
Optimised volumetric usage, precise aisle control, and ... continue reading

Optimised volumetric usage, precise aisle control, and perfect site utilisation reduce the total volume of cooled air, significantly cutting energy costs. Mobile Racking is perfectly designed for freezer warehouses and chillers, operating safely at temperatures as low as -45 °C, while the same energy-saving advantages — such as reduced lighting, operating, and cleaning costs — extend to any mobile racking installation. Smaller system footprints further decrease cold-storage energy consumption, making the design exceptionally energy-efficient and cost-saving. Economical and efficient, the system delivers a strong ROI across all warehouse environments.

Cost Efficiency (ROI)
Achieve up to a 33% reduction in average Capex cost per ... continue reading

Achieve up to a 33% reduction in average Capex cost per pallet position and gain up to 120% more storage capacity, while streamlining operations by reducing the footprint of the storage area — driving efficiencies that deliver a rapid return on investment. Cost-effective, the system dramatically reduces cost per pallet and minimises the size of an investment in a new warehouse project.

Versatility & Adaptability
Store both palletised and non-palletised goods such as ... continue reading

Store both palletised and non-palletised goods such as coils, pipes, reels, tyres, and profiles, making the system highly versatile and suitable for all types of warehouse goods. Flexible and customer-tailored, it’s ideal for new builds or retrofit projects, adapting seamlessly to each warehouse’s specific requirements.

Scalability
The system (LSE’s MovoRack) adjusts to the growth of ... continue reading

The system (LSE’s MovoRack) adjusts to the growth of the warehouse and business. Expandable for multi-phase installations as your warehouse grows, by adding additional mobile bases and racking units.

Operational Flexibility
Multi-aisle operating mode allows up to three aisles to be ... continue reading

Multi-aisle operating mode allows up to three aisles to be open at once, enabling faster order picking and forklift access.

Durability & Safety
Mobile Racking systems are built for long-term reliability ... continue reading

Mobile Racking systems are built for long-term reliability and safety, with installations proven to last over 25+ years in continuous operation. Each rack is constructed from robust, high-quality materials and reinforced with advanced safety technology, including light barriers, audible alarms, flashing signals, access monitoring, and emergency stop functions. This durable and safety-assured structure ensures complete protection for both operators and goods, making safety and durability a defining feature of every installation

Global Quality. Local Expertise.
All LSE’s Mobile Racking Systems (MovoRack) are ... continue reading

All LSE’s Mobile Racking Systems (MovoRack) are manufactured internationally, ensuring world-class quality and precision. LSE provides complete design, supply, installation, and maintenance, supported by certified European engineering standards that guarantee durability and compliance. Our partnership with Global Leaders and Experts enables efficient imports, rapid project turnaround, and optional SLAs that include regular inspections and full health-and-safety documentation — delivering reliable, high-performance solutions across Sub-Saharan Africa.

Mobile Pallet Racking Applications

Mobile Pallet Racking (MovoRack) that delivers High Density and Direct Access with 30,000+ Installations Worldwide and 400+ Local References.

LSE’s Mobile Pallet Racking System is perfect for companies requiring unrestricted access to all pallets stored and looking to make the most of their available surface area.

Moving Storage Racks are Recommended for Facilities with a Wide Range of SKUs

Facilities with Multiple SKUs

Mobile Racking is ideal for warehouses with a wide variety of SKUs.

Cold-storage & freezer warehouses — 95% of Sub-Saharan Africa’s cold stores use Mobile Pallet Racking (moving racks)

LSE’s MovoRack: Perfect Rack Solution for Cold-Storage & Freezer Warehouses

Implementing Mobile Pallet Racking (e.g., Movirack/MOVO) in cold-storage & freezer warehouses cuts energy and operating costs.

The motorised mobile racks increase capacity in facilities with space constraints

Facilities with Space Limitations

This racking expands storage capacity utilising the same surface area and without forfeiting accessibility

Blast Freezer Mobile Racking for High-Density Frozen Food Storage

Blast Freezing Facilities

Mobile racking is ideal for blast freezers where high pallet density and controlled airflow are essential. By reducing unused aisle space, the system maximises pallet capacity while maintaining efficient air circulation and rapid freezing performance.

Mobile Cantilever Racking for Long Goods Storage Pipes Timber Profiles

Long Goods & Profile Storage

Mobile cantilever racking systems are designed for storing long and bulky goods such as pipes, timber, steel profiles, and extrusions. The mobile bases maximise warehouse space while providing direct access to each storage lane.

Mobile Racking System for High-Density Tyre Warehouse Storage

Tyre Warehousing

Mobile racking provides high-density storage for tyres while maintaining direct access to each storage location. This makes it ideal for tyre manufacturers, distributors, and automotive logistics warehouses.

Mobile Racking Integrated with AGV Automated Guided Vehicle Warehouse Systems

Automated Warehouses with AGVs

Mobile racking can integrate with automated guided vehicles (AGVs), allowing fully optimised material flow and automated pallet transport within high-density storage environments.

Mobile Racking for Chemical Storage Drums and IBC Containers

Chemical & IBC Storage

Mobile racking is widely used for storing chemical products in drums and intermediate bulk containers (IBCs). The system ensures safe storage, high-density capacity, and controlled access within industrial environments.

Industrial Roll Storage

Mobile racking systems can be configured to store industrial rolls such as textiles, films, foils, and flexible materials. Custom rack accessories allow safe handling while maximising storage density.

Mobile Racking Designed for VNA Turret Truck Warehouse Operations

Very Narrow Aisle (VNA) Warehouses

Mobile racking systems can be designed for operation with very narrow aisle turret trucks, enabling extremely high storage density while maintaining efficient pallet access.

Mobile Racking System for Paper Reel and Plastic Film Roll Storage

Paper & Plastic Reel Storage

Mobile racking provides safe, high-density storage for paper reels, plastic film rolls, and packaging materials. Custom cradle supports ensure stable storage and efficient material handling.

VNA Order Picking

Mobile racking supports high-density order picking operations in very narrow aisle warehouses, improving inventory accessibility while maximising storage capacity.

Mobile Racking Storage System for Special Crates and Custom Packaging

Special Crate Storage

Mobile racking can be configured to store specialised crates and irregular load formats used in manufacturing and export logistics, allowing flexible high-density storage for custom packaging.

Drum Storage

Mobile racking systems are ideal for storing drums containing oils, chemicals, or industrial liquids. Special drum supports ensure safe storage while maximising available warehouse space.

Gallery

MovoRack Mobile Racking Boosts Storage Capacity by 80 to 120%

Moving Racks combine Maximum High-Density Storage with Direct Access to Each Pallet

Mobile Racking Offers the Utmost High-Density Storage for Increased Warehouse Capacity

Mobile Pallet Racking System (MovoRack) | Maximise Warehouse Space & Efficiency

Cold Storage Warehouse Case Study | Grain Field Chickens | kykNET Ontbytsake Feature

How do Movable Storage Racks Work?

Automatic Movement Controlled via LSE Remote Control, from the Mobile Rack Bases itself, from the LSE HMIs (Human Machine Interface Screens), or LSE’s WMS System

The operation of moving racks in a warehouse is extremely simple. Once the operator selects the aisle they wish to work in, they activate the system. The racks then cascade open automatically until the aisle selected can be accessed.

The operator receives the order to open an aisle to store or retrieve a pallet from the MovoRack racking system

Selecting the Working Aisle

The operator receives the order to store or remove a pallet. If the facility has a warehouse management system (WMS), this will appear directly on their RF scanner.

Opening the Aisle

Operators can open the required working aisle via the central pilot control, on-board trolley panels, or remote/radio control, ensuring quick and efficient access to any pallet location.

Open Working Aisles at the Touch of a Button

Advanced Control Modes

LSE’s MovoRack includes intelligent control modes such as aisle-specific lighting, pre-selected aisle opening, night positioning for air circulation, fire/sprinkler mode, and picking mode. Remote diagnostics and radio control allow aisles to be opened before arrival for improved efficiency.

The mobile racks open laterally to open the working aisle

Sideways Movement of the Racking

The racks automatically slide sideways until only the chosen working aisle is open.

The forklift enters the open aisle in the mobile racking to deposit or remove the pallet

Entering the Aisle

The operator accesses the aisle using the forklift. During entry, the exterior safety barrier is activated, preventing the racks from moving while operating inside the aisle.

When the forklift leaves the aisle, the operator must reset the system

Exiting the Aisle and Rearming the System

After storing or retrieving the pallet, the forklift leaves the aisle. The operator then rearms the system from the remote control or by pressing the reset button.

Multi-Aisle Mode

This opens up to three aisles simultaneously to perform order picking. This function is selected from the control panel and can be activated from the remote control or the on-board control panels.

The parking mode opens all aisles simultaneously, distributing the access space

Manual Mode for Maintenance

With this modality, used basically for maintenance operations, the bases have to be moved one by one. The operator must keep the direction of movement button pressed, located on the on-board control panel.

Mobile Racking Safety Features

Each MovoRack mobile racking system is engineered with advanced safety features, including acoustic warnings, flashing lights, and emergency stop buttons on every trolley. The system is safeguarded by multi-beam access control, with additional light barriers on each base for local protection.

Protect, Prevent, and Perform — Smart Service Solutions for Maximum System Uptime

Comprehensive Service, Predictive Maintenance, and Remote Support

Protect your investment with a traceable service and repair history. Predictive maintenance identifies issues early, reducing downtime and repair costs, while qualified technicians and remote support ensure efficient system performance.

Automated Integrated Fire Triggering System for Mobile Racking

Automated Fire Triggering System

The only Mobile System that protects your Assets by incorporating an Integrated Automated Fire Triggering System to meet ASIB & FM Global Insurance Criteria.

Case Studies

Southern Africa’s Highest & Heaviest Mobile Pallet Racking System for QK Meats

When it comes to maximising space and efficiency, Logistics Systems Engineering (LSE) believes every warehouse deserves a little TLC. That’s why LSE delivered Southern Africa’s highest and heaviest capacity mobile pallet racking system for QK Meats. A record-setting installation ...

Mobile Pallet Racking Transforms Freezer Capacity for Grain Field Chickens

Logistics Systems Engineering (LSE) partnered with Grain Field Chickens to design and install a high-density freezer warehouse incorporating the MOVO 3008 Heavy Mobile Racking System. The project delivered exceptional storage density, safe operation at −25 °C, and advanced PLC-controlled ...

Advanced Mobile Racking Rail System Sets New Standards at South African Fruit Terminal (SAFT)

Logistics Systems Engineering (LSE) delivered an advanced mobile racking rail and MOVO mobile pallet racking system for SAFT, one of South Africa’s most sophisticated fruit terminals located in the Western Cape. The project was executed using best-practice engineering, strict EN-norm compliance, and …

High-Density Frozen Storage Facility for Lynca Meats

Logistics Systems Engineering (LSE) delivered a high-density frozen storage facility for Lynca Meats at its Meyerton warehouse in Gauteng. The installation incorporated a MOVO mobile pallet racking system, enabling the company to store over 5,400 pallets of pork products while maintaining full accessibility …

16m High Mobile Pallet Racking System for High-Density Cold Storage Warehouse – LSE Installation

High-Density Freezer Warehouse with MOVO Mobile Pallet Racking Installed by LSE in −25°C

EN15095 Mobile Pallet Racking Rail Installation at South Africa’s Advanced Fruit Export Terminal – LSE Installation

Industrial Frozen Food Warehouse Using Mobile Pallet Racking (MoviRack) Technology installed by APC (LSE)

Testimonials

Hein Dorfling

SHEQ (VGOGK) Operational Manager

“The LSE team delivered a highly engineered mobile racking solution that met our operational, safety, and temperature-control requirements. From early planning through to commissioning, the project was well managed and executed to a high standard, resulting in a freezer facility that maximises storage capacity while maintaining safe and efficient operations.”

Ivor Queally

Chief Executive Officer

“QK Meats made a strong business decision in partnering with Logistics Systems Engineering (LSE). We required a world-class storage solution engineered for extreme load capacity, reliability, and long-term performance — and LSE delivered. The system exceeded expectations through advanced technology, safety, operational efficiency, and engineering excellence.”

Ockert Henning

Managing Director

“LSE delivered a highly engineered mobile racking solution that met the highest standards of safety, quality, and performance, supporting our operations within a demanding and fast-paced environment.”

Andre Snyman

General Manager

“The new cold storage facility has enabled us to better control our stock and provide an improved service to our customers.” — Lynca Meats Management

Rodney Vos

Warehouse Manager

“Working with LSE was an outstanding experience from start to finish. Their team consistently demonstrated a high level of professionalism, technical expertise, and attention to detail. They took the time to fully understand our project requirements and delivered innovative, practical solutions that exceeded our expectations.”

Thomas Prunel

Warehouse Manager

“We chose the semi-automated system because it was the ideal solution for increasing our daily throughput. Thanks to this solution, we’ve gained in warehousing capacity, in efficiency when storing and dispatching pallets and in operator safety.”

Mobile Racking Components

LSE’s MovoRack Mobile Racking Stands Out for the High-Quality Materials Used to Manufacture its Various Components, Ensuring Outstanding Reliability and a Long Service Life.

Metal Racking

The MovoRack system consists of fixed racking at the ends of assembly, usually double-access racking units installed on mobile bases

Carriages from the main structure of the mobile bases

Trollies / Carriages

These form the main structure of the mobile bases and are placed underneath the frames. They include three sets of rollers: for the drive wheel, guide wheel and free or rolling wheel.

Motors

Powered by industry-leading NORD gear motors, each mobile base is engineered for maximum load capacity, smooth operation, and long-term reliability, delivering efficient performance even under extreme warehouse conditions

Double-crown gears enable the carriages of the MovoRack system to move uniformly

Direct Drive Shaft & Coupler

LSE’s direct-drive shaft system delivers power directly from the NORD gear motor to the drive wheels, eliminating grease-lubricated gear trains. This reduces maintenance, improves reliability, and extends the system’s service life.

Variable-Frequency Drives

These regulate the speed of the motors to ensure that the mobile bases start and stop gradually. Combined with LSE's direct-drive system, they provide smoother movement, lower maintenance, and extended component life.

Drive Shafts

The drive shafts enable an increase in the number of traction points, ensuring that the bases move more homogeneously.

Bracing

Its diamond-shaped arrangement, with central reinforcement, prevents the longitudinal deformation of the mobile bases.

Embedded Rails

Elements on which the wheels of the carriages run. There are two types of rails: one for drive wheels and another for guide wheels.

Main Power Panel

This incorporates the system that governs all the bases. It contains elements such as the programmable logic controller (PLC), variable-frequency drive and a screen showing the status of the system, among others.

On-Board Control Panels

These are located on the front end of each mobile base. They incorporate buttons to control the movement, a warning light and an emergency stop button.

Control Panel

This is placed in a visible spot near the mobile racking. It has a two-position selector switch for working mode and a three-position selector switch for operating mode.

Remote Control

This device eliminates the need for operators to get off their forklifts to check aisle openings or reset the system (following a safety protocol).

Release Button

The release/reset button rearms the MovoRack system after operations within the working aisle have been completed. In Automatic Mode, the system automatically rearms once the material handling equipment (MHE) exits the aisle, allowing normal operation to resume without operator intervention.

Proximity Photocells

Located on the end carriages, these ensure that the mobile bases come to a smooth, safe stop, with a pre-programmed separation.

Seamless Integration with ERP, WMS, and MovoRack Control Systems

Software & Connectivity

We support seamless integration between ERP and Warehouse Management Systems (WMS) for efficient data flow and operations. LSE’s MovoRack control receives commands directly from the WMS to manage rack movement, while solutions like GOpus® enable fast, reliable SAP integration.

Exterior Safety Barrier

This triple-beam light curtain is positioned to cover the entire front part of the storage system. It cuts the power as soon as the operator enters the aisle, to block the movement of the racks.

Interior Safety Barrier

These photocells are positioned on the corners of the bases to create a longitudinal light curtain parallel to the working aisle. If at any point during movement the beam of light is broken, the base stops moving automatically.

Emergency Stop Buttons

These enable the operator to stop the system in case of emergency. They are located on all control devices (control panel, main power panel and on-board control panels) and on the central upright when the length of all bases exceeds 25 m.

The safe load warning notice contains technical information on the mobile racking

Safe Load Warning Notices

These include the technical information on the storage system. They are placed in visible spots on the outer ends of the mobile racks.

LSE’s MovoRack Mobile Racking Stands Out for the High-Quality Materials Used to Manufacture its Various Components, Ensuring Outstanding Reliability and a Long Service Life.

Metal Racking

The MovoRack system consists of fixed racking at the ends of the assembly, usually single-access and double-access racking units installed on mobile bases.

Carriages

These form the main structure of the mobile bases and are placed underneath the frames. They include three sets of rollers: for the drive wheel, guide wheel and free or rolling wheel.

Motors

Through a gear system, they transmit power to the drive wheels of the carriage. The number of motors in each mobile base depends on the weight of the load and the length of the bases.

Direct Drive Shaft & Coupler

Double-crown/double-pinion gears enable the carriage to move more smoothly. This extends the service life of the mechanical components.

Variable-Frequency Drives

These regulate the speed of the motors to ensure that the mobile bases start and stop gradually. Double-crown/double-pinion gears enable the carriage to move more smoothly. This extends the service life of the mechanical components.

Drive Shafts

The drive shafts enable an increase in the number of traction points, ensuring that the bases move more homogeneously.

Bracing

Its diamond-shaped arrangement, with central reinforcement, prevents the longitudinal deformation of the mobile bases.

Embedded Rails

Elements on which the wheels of the carriages run. There are two types of rails: one for drive wheels and another for guide wheels.

LSE’s MovoRack Mobile Racking Stands Out for the High-Quality Materials Used to Manufacture its Various Components, Ensuring Outstanding Reliability and a Long Service Life.

Main Power Panel

On-Board Control Panels

These are located on the front end of each mobile base. They incorporate buttons to control the movement, a warning light and an emergency stop button.

Control Panel

This is placed in a visible spot near the mobile racking. It has a two-position selector switch for working mode and a three-position selector switch for operating mode.

Remote Control

This device eliminates the need for operators to get off their forklifts to check aisle openings or reset the system (following a safety protocol).

Release Button

Operators must press this once operations inside the working aisle have been completed in order to rearm the system and move the bases again following the safety lockout.

Proximity Photocells

Located on the end carriages, these ensure that the mobile bases come to a smooth, safe stop, with a pre-programmed separation.

Software & Connectivity

LSE’s MovoRack Mobile Racking Stands Out for the High-Quality Materials Used to Manufacture its Various Components, Ensuring Outstanding Reliability and a Long Service Life.

Exterior Safety Barrier

This triple-beam light curtain is positioned to cover the entire front part of the storage system. It cuts the power as soon as the operator enters the aisle, to block the movement of the racks.

Interior Safety Barrier

Emergency Stop Buttons

Safe Load Warning Notices

These include the technical information on the storage system. They are placed in visible spots on the outer ends of the mobile racks.

MovoRack Racking Accessories

Complementary Solutions that Reduce Costs and Enhance the System’s Efficiency and Versatility

System that automatically lights up the working aisle

Automatic Aisle Lighting

With this system, which LSE includes as standard in all its installations, only the working aisle is illuminated. This reduces energy consumption and prevents overheating

P&D Stations

Pick and deposit (P&D) stations can be installed in the outer aisle at a height that facilitates the safe transit of forklifts. The can also be fitted on the opposite side, above the pedestrian walkway (at a height of 2.1 m).

Forklift Counter

This safety element monitors the number of forklifts operating in the working aisle. The racks cannot be moved until the counter detects that there are no forklifts left in the aisle.

Side protectors guard the mobile bases outer carriages against accidental impacts

Trolley Side Cover Protectors

Side protectors are reinforcements added to the outer carriages of the mobile bases to prevent forklifts from colliding with the racking or damaging control panels. Available in yellow, orange, galvanised, and pre-galvanised finishes, they provide both protection and visibility in the warehouse environment.

Mobile racks can be equipped with the same accessories available for adjustable pallet racking

Adjustable Pallet Racking Accessories

The same accessories available for adjustable pallet racking are also available for MovoRack racking: grating, wire mesh, drum chock sets, container and coil supports, shelves, etc.

Catalogues

Logistics Solutions for Cold Storage

High-Density Mobile Racking Solutions Engineered for Cold Storage and Freezer Warehouses

FAQ's

Mobile Pallet Racking

What is MovoRack Mobile Racking?

Mobile racking is a high-density storage system for pallets where racks are installed on motorised mobile bases that move laterally on rails embedded in the floor. LSE’s MovoRack mobile racking eliminates unnecessary aisles by compacting the racks and opening a single working aisle where needed, significantly increasing storage capacity while maintaining 100% direct access to every pallet.

When should you use Mobile Racking?

The MovoRack mobile rack is an excellent alternative for leveraging available surface area while maintaining access to each pallet stored. This system combines the features of adjustable pallet racking (direct access, multiple SKUs, versatility) with the advantages of high-density solutions (space savings, increased storage capacity).

Are Mobile Racking Systems Safe?

Absolutely. The racks incorporate safety devices that meet current regulations and ensure the safe operation of the mobile equipment, protecting operators and the stored goods. The mobile bases are manufactured in compliance with the safety guidelines of the UNE 15095 standard and are CE marked, in addition to the rest of the regulations applicable to adjustable racking.

What are the Advantages of LSE’s MovoRack Mobile Racking?

Mobile pallet racking systems can provide up to 80% more storage capacity than conventional racking while requiring up to 50% less floor space for the same volume of goods. The system offers 100% individual pallet access and is highly energy-efficient, making it ideal for cold-storage environments. Designed with safety in mind, MovoRack includes light barriers, emergency stop buttons, and advanced access control. The system can also integrate with both manual and automated warehouse operations.

Do I need to do Any Construction Work on my Warehouse Floor?

To install movable racks, rails must be embedded into the warehouse floor to enable the movement of the mobile bases that support the racking system. The installation method depends on whether the facility is newly constructed or already operational. LSE guides the client through every stage of the process, from floor assessment and engineering to installation and commissioning.

What Support does LSE Provide?

LSE offers complete lifecycle support—from planning and installation to training, maintenance, and upgrades. Service packages include predictive maintenance and remote support to minimise downtime. As a new service feature, we offer an IoT-based predictive maintenance support for our MovoRack System

What Backup Service does LSE Offer?

LSE provides responsive technical support via our 24-hour technical service line. If on-site assistance is required, our dedicated team of qualified supervisors can respond to service callouts. We also recommend that customers keep a set of spare parts on site to minimise downtime in the event of a component failure.

Do you Offer Training?

Yes. When purchasing an LSE mobile racking system, operator and supervisor training is included as part of the installation contract. LSE also offers annual refresher training and additional training when new staff members join. Our training programmes cover proper system operation, safety procedures, maintenance practices, and rack safety inspections.

How can LSE Mobile Racking Benefit your Business/Bottom Line?

LSE’s mobile racking systems require fewer access aisles, significantly increasing the number of pallets that can be stored within an existing warehouse footprint. At the same time, the system maintains immediate access to each pallet, which is particularly valuable for warehouses managing multiple product lines or batch-controlled inventory.

Characteristics Of Mobile RacksMobile Pallet Racking

How Many Mobile Bases can be Installed in a MovoRack System?

The standard configuration typically allows up to 16 mobile bases per block. If additional bases are required, a fixed racking row can be installed between blocks to create multiple mobile sections. Under specific engineering conditions, configurations exceeding 16 bases per block may also be possible.

How Many Working Aisles can be Open at the Same Time?

This is a decision made in the design phase. Clearly, the densest storage capacity is achieved with the configuration that allows a single working aisle to be opened for forklift operations. Nevertheless, if the customer requires it, more than one working aisle can be opened simultaneously — albeit at the cost of reducing the number of mobile bases and, consequently, the storage capacity.

How Wide is the Aisle when Opened?

The working aisle width is defined during the system design phase and depends on the type of forklift operating in the warehouse. The aisle must be wide enough to allow safe manoeuvring of the selected material-handling equipment.

How Deep can the Working Aisle of Mobile Racking be?

In MovoRack racking, the working aisle can be over 90 m deep. However, this measurement is conditioned by the customer’s operations and regulations on evacuation procedures for each warehouse.

At what Speed do the Racks Move?

The bases move at an average speed of 4.2 m per minute. In other words, a mobile base can open a 3-metre-wide aisle in under 50 seconds.

How Many Operating Modes does the MovoRack System have?

MovoRack includes three automatic operating modes and one manual mode:

Aisle Mode – opens a single working aisle for forklift operations
Multi-Aisle Mode – allows multiple aisles for picking operations
Parking Mode – evenly distributes spaces between racks to improve air circulation
Manual Mode – used primarily for maintenance operations

How Many Remote Controls are Included in the MovoRack System?

Each installation comes with one remote control, although more than one can be supplied if required.

What Types of Goods can MovoRack Store?

MovoRack is suitable for a wide range of goods, including standard pallets, long items, reels, coils, and tyres. It’s ideal for low to medium-rotation products and adaptable to various warehouse layouts.

How can LSE Mobile Racking Benefit your Business/Bottom Line?

MovoRack increases warehouse efficiency by maximising storage density while maintaining direct pallet access. By reducing unnecessary aisles and improving material flow, the system can significantly reduce handling times and increase overall warehouse throughput.

How can Installing an LSE Mobile Racking System Reduce my Energy Consumption?

In a freezer store, LSE’s mobiles can be fitted with automatic light switching so that the lights only come on in the open aisles. When compared to a freezer store where the lights are left on, this feature can save up to 70% of the total lighting cost. Installing LSE mobiles in a freezer store increases capacity over fixed racking by approximately 75%. So long as the number of access doors is not increased, and the additional pallets arrive on temperature, the energy required to keep the product at an acceptable core temperature should not increase. Hence, the energy cost per pallet stored is significantly reduced

How does LSE Mobile Racking Work?

Unique LSE rails are laid in the warehouse floor, either when the warehouse is built or as a retrofit. Electrically powered bases are fitted onto the rails, which support the back-to-back fixed racking. The mobile bases move either at the touch of a button or via remote control. Each base can carry a maximum of 360 tons.

EXAMPLE 1 - “A warehouse using normal fixed racking.” Fixed racking gives individual access to each pallet location but requires substantial “open” space in the form of access aisles.
EXAMPLE 2 - “A warehouse using LSE Mobile Racking.” The number of pallets stored is the same as in EXAMPLE 1, but the warehouse is half the size. Each pallet is immediately accessible or,
EXAMPLE 3 - “A warehouse the same size as EXAMPLE 1.” Using LSE Mobile Racking, the storage capacity has been doubled. Each pallet is immediately accessible.

Use Of Mobile Racking

What Forklifts are Best for Working with Mobile Racks?

Any model of front-loading forklift (counterbalanced and reach trucks) can be used, provided that the aisle width and lifting height allow it. The most common forklifts employed are reach trucks: they require aisles narrower than 3 m, their lifting height exceeds 10 m, and their operator cabins can be thermally protected (extremely useful for working in cold stores).

Can you Only Store Pallets in Mobile Racking?

No. The MovoRack racking system can be equipped with the same range of accessories used to adapt static adjustable racking to store non-palletised goods. This means that it is possible to outfit movable aisle racks to be able to house different types of unit loads, e.g., containers, coils and drums. Moreover, the MOVORACK system with cantilever racking is the perfect solution for the high-density storage of long and bulky loads (pipes, profiles and wooden boards, for instance).

Is it Possible to Perform Picking in Mobile Racking?

Yes. With these pallet rack sliding shelves, orders can be picked from the racks themselves thanks to the multi-aisle operating mode. This option allows operators to open up to three working aisles at a time as opposed to just one.

At what Temperatures can Moveable Racks Work?

The MovoRack mobile racking system is suitable for warehouses operating at ambient, refrigerated or frozen temperatures. In fact, this solution is especially advantageous for temperature-controlled storage, as its improved space utilisation results in significant energy savings.

Is MovoRack Suitable for Cold Storage?

Yes. MovoRack is designed to operate in temperatures as low as -30°C, making it perfect for cold and freezer storage. Its compact design also reduces the volume that needs cooling, saving energy.

Can MovoRack be Integrated with Warehouse Management Software (WMS)?

MovoRack includes three automatic operating modes and one manual mode:Yes. MovoRack can be integrated with your existing WMS. It also supports remote diagnostics and control for efficient operation.

Can Mobiles be Fitted to an Existing Store? Can I Retrofit?

We’ve been asked this question by prospective clients when their current storage capacity has reached a maximum, and they are faced with the prospect of either relocating or storing more in their current premises. Yes, mobiles can be retrofitted into existing cold stores/warehouses. The existing subfloor would need to be checked to make sure it can take the increase in the loading of the main slab. Then a new floor screed has to be laid to support the rails. Mobile bases are installed on top of the rails. This reinforced screed tends to be around 150 mm thick. At this height, it is a relatively simple matter to design ramps which allow materials handling equipment to move into and out of the mobile area.

What Products can be Stored on Mobiles?

There is no limitation as to what can be stored efficiently on mobile bases. Each system is custom-designed to your specific needs. We have installed systems throughout the country where clients have stored chicken, fish, meat, paper, drums of juice, and wait for it, motor vehicles. The first LSE system, for example, was designed to carry lengths of steel.

We are Moving to a New Location. Can we Take our Mobiles with Us?

Yes, we have successfully relocated systems around South Africa. Unfortunately, you cannot take the rails as they are embedded into the floor, but all other components can be dismantled and reused so long as they are in good working order.

Who would Use Mobiles?

Traditionally, mobiles have been used in the cold storage industry, but we are seeing a growing interest in the ambient sector. The system is custom-made to suit your product, so theoretically any store could have a need for mobile racking

What is an SLA & How will Having One be Beneficial to my Company?

A Service Level Agreement (SLA) is where LSE Storage agrees to inspect a client’s mobile racking system, normally twice a year. A report is issued after both visits. We will supply graphic illustrations documenting the damage found on each mobile, thus you will have a complete service history record at your fingertips. A quote for any repairs that may be necessary will also be sent to the client. While the inspection will concentrate on the mobile bases, any obvious racking damage will also be noted. Other checks can include floor surveys and overloading checks using a sample of pallet weights. Clients can also get telephonic after-hours support to resolve problems.

It is up to the client whether or not to do the repairs. However, over the years, we have noted that clients who have put off doing repairs have had to do them later at a far higher cost and greater disruption to their daily operation. Regular reports showing good levels of maintenance should assist clients with insurers and health and safety authorities, and provide an independent assessment of the system as a whole.